Overview
Real-time quality control system for high-variability production, using AI-based vision inspection integrated into a continuous industrial bottling line.

Objective
Ensure reliable detection and verification of bottle caps across multiple formats, shapes and colors, maintaining accuracy at production speed.

System
A vision-based inspection system combines machine vision and AI-driven models, integrated with PLC control for real-time decision-making and rejection handling.

Execution
Inspection runs at high speed, aligned with production cycle times, enabling low-latency detection and immediate response within the control system without disrupting flow.

Technology‍

• Vision-based real-time inspection
• AI-driven recognition models
• PLC integration for rejection and control
• High-speed processing aligned with cycle time

Result
A robust inspection system delivering consistent quality control under high variability, combining AI, vision and industrial automation for reliable operation at production scale.